Equipment introduction: one with two plane face mask is a mask body to connect the machine with a shunt in machine, welding machine is connected through the shunt machine and the ear belt, after the machine started the mask body machine products produced by the transmission belt conveyor to shunt machine, in the mouth to ear shunt machine transmission cover take the ear with part of the welding machine welding to complete a finished mask, the whole process to achieve full automation of the production process, does not require manual operation, which is a body machine and two ears with the machine to yield up to 100-120 / min.
Machine parameters:
Product model: BY29
Drive mode: servo motor and stepping motor
PLC servo: Taiwan Delta
Machine voltage: single phase 220V
Machine size: 4200*710mm*1750mm
Man machine interface: Taiwan Delta
Control panel: HMI (touch panel) and button
Machine frequency: 50HZ
Materials used: PP non-woven composite fiber
Taiwan Yadeke cylinder machine
Ultrasound system: 15-20KHz
Product specification: Standard 175*95mm, special type 180*95mm 145*90mm 125*90mm
Machine capacity: 120 / min
Remarks: two ear belt machines can be connected at the same time for production
Product advantages: 1, fully automated output, mask body has automatic ear band acquisition, reduce labor costs, reduce interference possible.
2. ear belt machine does not need to wait for work, adaptive interactive processing system, to enhance production capacity.
3. built-in anti deformation and anti displacement device, to ensure stable and reliable, all-weather 100% qualified input.
4. preset quantitative integration output, stacked neatly, never scattered, sanitary and reliable.
5. from the production mask body to the ear belt dissolved bridge nose, ear strip spot welding, fully automatic, forming once, without any manual work:
6. the size of the bridge nose and the size of the body can be configured according to the drawings provided by the clients.
7. flat mask seal can be adjusted according to their own needs,
8. the machine adopts computer programmed control, photoelectric detection, improve the stability of the machine, reduce the failure rate of the machine
9. the machine adopts frequency conversion control, can accurately control the production efficiency and production speed, the user can also adjust the production speed according to their actual situation.
10. compared with semi-automatic equipment, this set of equipment is more efficient, user-friendly design, easy to operate, to solve the mask production enterprises workers low efficiency, recruitment difficulties, high wages of workers,
11. from the production mask body to the welding bridge nose strip, ear strip spot welding, the product packaging is completely automatic, completed at one time, without any manual work;
12. the size of the bridge nose and the length of the body can be configured according to the requirements of the customer
13. feeding system: the machine adopts the Aluminum Alloy structure, beautiful and strong, automatic feeding system, tension setting, adjusting cloth tension, thus finished appearance flatness effectively;
14. the folding position of the mask can be adjusted freely according to the requirement, and the positioning is accurate without shifting;
15. control system:
(1) computer programmable control, photoelectric detection device, high stability, low failure rate
(2) automatic counting can accurately control production efficiency and production speed;
(3) frequency conversion control, the user can adjust the production speed according to the actual needs;
(4) rotating control box, the user can adjust the operation direction according to the actual needs.
(5) discharge system: photoelectric induction, automatic electrostatic removal device, automatic product receiving device;
Welding principle: through the air compressor to provide air source power, guide to the cylinder inside the linear reciprocating movement. The gas is compressed by the piston in the compressor cylinder to increase the pressure. Pressure from the supply side of the piston shaped, pressure to push the piston thrust out head surface with two ultrasonic horn through the mutual friction welding of titanium alloy (high frequency vibration of tens of thousands of times per second) and the formation of fusion between molecular layer.
Material: imported air cylinder, imported servo motor, stepping motor, ultrasonic, HMI (touch screen), aluminum alloy structure, photoelectric detection material, high quality steel aluminum concentrate, through CNC precision machining, exquisite appearance, no rust, more durable.
Part: the main components of the equipment adopts imported cylinder, servo motor, imported stepper motor, ultrasonic, photoelectric materials, Aluminum Alloy structure, high quality steel and aluminium concentrate after 1020 hours, more than three thousand procedures, the assembly, to ensure customer stability in the use of equipment in the process of high, low failure rate every assembly program, after repeated testing assembly.
Sample picture
